Air-Core® Molding

Blow Molding Made Better

With Air-Core blow molding, designs that were once impossible to achieve using conventional blow molding are now viable and require much less capital to do so. The Air-Core blow molding process allows us to do everything from adding a blow molded detail in the middle of a tube to making complex blow molded parts with multiple geometries.  This is not possible with a traditional blow molding process.

Air-Core blow molding also makes it possible to incorporate components that are made of other materials including metal brackets, studs and nuts while also enabling the use of  multi – layer material designs.

In addition to the expanded design possibilities, consider these benefits:

  • Improved burst performance over blow molding
  • Accommodates complex geometries that are not possible with blow molding
  • Eliminates parting lines and improves part integrityOLYMPUS DIGITAL CAMERA
  • Enhanced dimensional stability
  • Appropriate for flexible and rigid materials
  • Tight radii made possible
  • Lower tooling costs
  • Lower prototype and production costs
  • Compatible with all thermoplastics


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To discuss your needs or learn more, send us an email or call us at 440-632-5281.

To view images that illustrate our broad range of capabilities, visit our Capabilities Library.